{"id":4573,"date":"2023-02-22T14:00:00","date_gmt":"2023-02-22T19:00:00","guid":{"rendered":"https:\/\/aliidesign-dev.com\/sigga\/reduce-downtime-and-safety-risks-with-operator-rounds-and-inspections\/"},"modified":"2024-10-07T22:38:15","modified_gmt":"2024-10-07T22:38:15","slug":"reduce-downtime-and-safety-risks-with-operator-rounds-and-inspections","status":"publish","type":"post","link":"https:\/\/www.sigga.com\/pt-br\/reduce-downtime-and-safety-risks-with-operator-rounds-and-inspections\/","title":{"rendered":"Reduza o tempo de inatividade e os riscos de seguran\u00e7a com rotas de inspe\u00e7\u00e3o"},"content":{"rendered":"

As rondas do operador e as inspe\u00e7\u00f5es de manuten\u00e7\u00e3o preventiva s\u00e3o essenciais para reduzir os riscos, prevenir poss\u00edveis falhas e atender aos r\u00edgidos regulamentos de conformidade. O ambiente desafiador de hoje tornou cada vez mais dif\u00edcil para os operadores e t\u00e9cnicos executar com efici\u00eancia essas tarefas preventivas b\u00e1sicas. O principal deles \u00e9 uma crescente escassez de m\u00e3o de obra que torna dif\u00edcil para os empregadores encontrar e preencher vagas em opera\u00e7\u00f5es com trabalhadores qualificados. <\/span><\/p>\n

Apesar desses desafios, as organiza\u00e7\u00f5es falharam em se modernizar e continuam a depender de formul\u00e1rios ineficientes baseados em papel para as rodadas do operador. A realiza\u00e7\u00e3o de inspe\u00e7\u00f5es em papel cria mais trabalho para as equipes sobrecarregadas, desde a impress\u00e3o e distribui\u00e7\u00e3o de formul\u00e1rios at\u00e9 a entrada excessiva de dados para atualizar os registros de manuten\u00e7\u00e3o e seguran\u00e7a. Neste artigo, exploraremos alguns desses desafios e veremos um software de rondas de operador eficaz para melhorar a conformidade e reduzir os recursos necess\u00e1rios para as inspe\u00e7\u00f5es. <\/span><\/p>\n

A import\u00e2ncia das rondas do operador e das inspe\u00e7\u00f5es de manuten\u00e7\u00e3o preventiva<\/h2>\n

As rondas do operador e as inspe\u00e7\u00f5es de manuten\u00e7\u00e3o preventiva s\u00e3o procedimentos proativos que envolvem a inspe\u00e7\u00e3o de rotina do ambiente de produ\u00e7\u00e3o para garantir que o equipamento esteja totalmente operacional e em condi\u00e7\u00f5es seguras de trabalho. As inspe\u00e7\u00f5es de manuten\u00e7\u00e3o preventiva fazem parte de um programa de manuten\u00e7\u00e3o proativo para identificar sinais de desgaste e implementar uma a\u00e7\u00e3o corretiva para evitar uma avaria.<\/p>\n

Na maioria das organiza\u00e7\u00f5es, os processos de inspe\u00e7\u00e3o consistem em v\u00e1rias etapas principais. Primeiro, os engenheiros criam listas de verifica\u00e7\u00e3o para cada ativo operacional. Esses formul\u00e1rios informam aos operadores e t\u00e9cnicos as etapas e tarefas para realizar uma inspe\u00e7\u00e3o completa. Em seguida, o trabalhador designado conduz as rondas do operador. Durante suas rodadas, eles identificam quaisquer problemas potenciais, fazem pequenos ajustes e registram suas descobertas nos formul\u00e1rios. Por fim, eles enviam os formul\u00e1rios para o pessoal de suporte ou inserem os dados eles mesmos no sistema ERP da organiza\u00e7\u00e3o. A partir daqui, s\u00e3o criadas notifica\u00e7\u00f5es para problemas encontrados para acionar uma ordem de servi\u00e7o de manuten\u00e7\u00e3o corretiva.<\/p>\n

Al\u00e9m de garantir que os ativos estejam funcionando de forma segura e adequada, as rondas do operador tamb\u00e9m s\u00e3o conduzidas como uma supervis\u00e3o do ambiente de trabalho, como garantir que passagens, escadas e portas de sa\u00edda estejam livres de obst\u00e1culos, que equipamentos de prote\u00e7\u00e3o individual estejam dispon\u00edveis e sejam utilizados, e que n\u00e3o h\u00e1 riscos de inc\u00eandio. Os locais de trabalho industriais est\u00e3o sujeitos a rigorosos requisitos de conformidade de seguran\u00e7a, como a OSHA. Se os empregadores n\u00e3o cumprirem esses requisitos (conforme comprovado pelos registros de rodadas de operadores conclu\u00eddas), eles podem receber multas pesadas e enfrentar outras san\u00e7\u00f5es e penalidades regulat\u00f3rias.<\/p>\n

Somente nos EUA, os fabricantes pagam $19.564 por funcion\u00e1rio em m\u00e9dia para cumprir os regulamentos federais, quase o dobro dos custos por funcion\u00e1rio suportados por todas as empresas. NAM.org<\/em><\/a><\/em><\/p>\n

Inibidores da Execu\u00e7\u00e3o de Rondas do Operador<\/strong><\/p>\n

Embora essas inspe\u00e7\u00f5es de rotina pare\u00e7am simples, as organiza\u00e7\u00f5es de hoje lutam para acompanhar a lista cada vez maior de regulamentos de seguran\u00e7a e conformidade devido \u00e0 crescente falta de m\u00e3o de obra qualificada<\/a> para conduzir o trabalho. <\/span><\/p>\n

41% dos entrevistados dizem que o principal desafio para melhorar a manuten\u00e7\u00e3o \u00e9 a falta de recursos ou pessoal. Engenharia de plantas<\/em><\/a><\/em><\/span><\/p>\n

Como os empregadores continuam a ser desafiados a preencher vagas abertas em opera\u00e7\u00f5es e manuten\u00e7\u00e3o, a situa\u00e7\u00e3o os leva a priorizar tarefas urgentes em detrimento do trabalho preventivo e permitir atalhos nos processos para concluir as inspe\u00e7\u00f5es adequadas. Sem manuten\u00e7\u00e3o preventiva e inspe\u00e7\u00f5es, a situa\u00e7\u00e3o resulta em mais paradas e paradas n\u00e3o planejadas, cuja resolu\u00e7\u00e3o tem mais preced\u00eancia sobre as tarefas preventivas. Isso cria uma espiral descendente negativa de crescimento trabalho reativo que \u00e9 dif\u00edcil de reverter<\/a>. <\/span><\/p>\n

As rondas do operador e as inspe\u00e7\u00f5es de manuten\u00e7\u00e3o preventiva continuar\u00e3o a desempenhar pap\u00e9is cr\u00edticos para ajudar a evitar paradas n\u00e3o planejadas, mantendo os locais de trabalho seguros e em conformidade com os regulamentos do setor. Para superar os inibidores, as organiza\u00e7\u00f5es precisam adotar tecnologias que aumentem a efici\u00eancia dessas tarefas rotineiras. <\/span><\/p>\n

Substituindo processos baseados em papel<\/strong> <\/span><\/p>\n

Organiza\u00e7\u00f5es em todos os principais setores se voltaram para a tecnologia para superar os desafios de recursos. Embora as organiza\u00e7\u00f5es de manuten\u00e7\u00e3o industrial tenham demorado a se adaptar, cada vez mais est\u00e3o adotando tecnologias f\u00e1ceis de usar para automatizar tarefas de trabalho e substituir processos baseados em papel.<\/p>\n

O software de rodadas do operador m\u00f3vel elimina a necessidade de imprimir e distribuir listas de verifica\u00e7\u00e3o manualmente. Os operadores e t\u00e9cnicos de manuten\u00e7\u00e3o podem realizar facilmente uma inspe\u00e7\u00e3o, registrar suas descobertas e notificar imediatamente a ger\u00eancia sobre quaisquer problemas identificados durante suas rondas. Essa notifica\u00e7\u00e3o permite que um reparo oportuno seja agendado e evite paradas n\u00e3o planejadas.<\/p>\n

Al\u00e9m disso, a etapa adicional de remover a entrada manual de dados melhora a precis\u00e3o e integridade dos dados com o sistema ERP para relat\u00f3rios de conformidade.<\/p>\n

A Complexidade dos Processos de Inspe\u00e7\u00e3o<\/h2>\n

N\u00e3o h\u00e1 dois ativos iguais e as rotinas de inspe\u00e7\u00e3o s\u00e3o din\u00e2micas. Os regulamentos est\u00e3o em constante mudan\u00e7a, for\u00e7ando modifica\u00e7\u00f5es nas listas de verifica\u00e7\u00e3o das rodadas do operador para garantir que a conformidade com os novos requisitos seja bem documentada. Al\u00e9m disso, os engenheiros de confiabilidade, por meio de Modo de Falha e An\u00e1lise de Efeitos (FMEA)<\/a>, est\u00e3o constantemente identificando novos sinais de alerta de falha potencial a serem verificados em uma inspe\u00e7\u00e3o.<\/p>\n

Embora as inspe\u00e7\u00f5es codificadas em um programa de software de rodadas do operador possam parecer menos adapt\u00e1veis do que o papel para a natureza din\u00e2mica dos processos de inspe\u00e7\u00e3o, \u00e9 hora de examinar os recursos atuais do software. Hoje, existem softwares projetados com a flexibilidade de serem facilmente modificados assim que seus requisitos mudam. A aplicativo m\u00f3vel em uma plataforma sem c\u00f3digo<\/a> pode tornar mais f\u00e1cil para qualquer usu\u00e1rio autorizado criar listas de verifica\u00e7\u00e3o personalizadas e implant\u00e1-las para os trabalhadores sem exigir desenvolvedores de personaliza\u00e7\u00e3o de software caros. Aqui est\u00e1 um exemplo do mundo real para ilustrar a nova oportunidade.<\/p>\n

Requisitos personalizados facilmente atendidos<\/strong> <\/span><\/p>\n

Um fabricante nos procurou para agilizar seu processo exclusivo de inspe\u00e7\u00e3o de equipamentos. Para atender aos regulamentos de conformidade, eles eram obrigados a marcar a hora de cada item de inspe\u00e7\u00e3o em suas listas de verifica\u00e7\u00e3o. E com seus equipamentos complexos, cada checklist continha mais de 100 opera\u00e7\u00f5es. Eles estavam conduzindo as inspe\u00e7\u00f5es usando listas de verifica\u00e7\u00e3o em papel e atualizando o SAP manualmente. O processo para abrir cada ordem de inspe\u00e7\u00e3o no SAP e colocar um carimbo de data\/hora em cada opera\u00e7\u00e3o demorava mais do que realizar a inspe\u00e7\u00e3o propriamente dita.<\/p>\n

Trabalhamos com este fabricante para modificar o aplicativo de manuten\u00e7\u00e3o m\u00f3vel Sigga, que \u00e9 constru\u00eddo em uma plataforma sem c\u00f3digo. O aplicativo foi facilmente personalizado para atender aos requisitos de conformidade sem a necessidade de desenvolvedores caros. O aplicativo m\u00f3vel agora permite que um t\u00e9cnico realize suas rondas de inspe\u00e7\u00e3o com uma ferramenta digital. Depois de concluir uma inspe\u00e7\u00e3o de equipamento, eles podem selecionar v\u00e1rias opera\u00e7\u00f5es no aplicativo e realizar instantaneamente uma atualiza\u00e7\u00e3o em massa no SAP para os itens que estavam bons. Continuando, eles poderiam selecionar individualmente as opera\u00e7\u00f5es com problemas e documentar os problemas. A a\u00e7\u00e3o posterior abre notifica\u00e7\u00f5es automaticamente no SAP PM.<\/p>\n

Como resultado da ado\u00e7\u00e3o da solu\u00e7\u00e3o Sigga mobile EAM, o fabricante obteve uma economia significativa de tempo e melhor ades\u00e3o aos regulamentos de conformidade a partir da qualidade e integridade dos dados capturados. Al\u00e9m disso, os problemas agora s\u00e3o resolvidos mais rapidamente, reduzindo os riscos de avarias.<\/p>\n

Simplifique as rondas do operador e as inspe\u00e7\u00f5es de manuten\u00e7\u00e3o preventiva<\/strong><\/p>\n

Deixe-nos mostrar como voc\u00ea pode digitalizar facilmente seus processos de inspe\u00e7\u00e3o exclusivos. Nosso EAM Empower app<\/a> \u00e9 usado por mais de 70.000 usu\u00e1rios, melhorando a produtividade dos t\u00e9cnicos e a qualidade dos dados no SAP. Este aplicativo m\u00f3vel agora est\u00e1 dispon\u00edvel em uma plataforma sem c\u00f3digo para facilitar e agilizar a adapta\u00e7\u00e3o do software aos seus processos a qualquer momento. Com a flexibilidade da tecnologia atual, n\u00e3o h\u00e1 mais desculpas para digitalizar totalmente as rondas do operador e os processos de manuten\u00e7\u00e3o preventiva. <\/span><\/p>\n

Manuten\u00e7\u00e3o M\u00f3vel Sigga<\/a><\/p>\n

Veja como seus processos exclusivos podem ser digitalizados!<\/p>","protected":false},"excerpt":{"rendered":"

Operator rounds and preventive maintenance inspections are critical to reducing risks, pre-empting potential failures, and to meet stringent compliance regulations. Today\u2019s challenging environment has made it increasingly difficult for operators and technicians to effectively perform these core preventive tasks. Chief among them is a growing labor shortage that has made it hard for employers to […]<\/p>\n","protected":false},"author":4,"featured_media":960,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[1],"tags":[58,55,60,57,61,67],"class_list":["post-4573","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-automation","tag-compliance","tag-featured","tag-industrial-mobility","tag-mobile-maintenance","tag-operator-rounds"],"yoast_head":"\nReduce Downtime & Risks With Operator Rounds and Inspections<\/title>\n<meta name=\"description\" content=\"With the growing number of compliance regulations and a tight resource situation, read how digitizing operator rounds can alleviate risks and more.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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